Waferpedia

Disco

840

Dicing & GrindingDisco 840 family
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Disco840
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Power

200 V, 3 phase, 50/60 Hz[1]

Vacuum

Porous vacuum chuck[1]

What it is

The Disco 840, also referred to as the DFG 840, is a grinder with two independently adjustable spindles and two rotary chuck tables. The system includes a robot arm that uses vacuum to handle thin wafers prone to warping. The machine accommodates wafers with diameters from four to eight inches. The planarity accuracy across a wafer is 0.0015 millimeters. The spindle speed is adjustable from 1000 to 7000 rpm. The vertical stroke of the spindles is 110 millimeters. The chuck table is porous and uses vacuum, and the grinding wheel diameter is eight inches. The system has two cassettes for loading and unloading wafers.[1][3][2]

How it works

The Disco 840 uses in-feed grinding with wafer rotation. The two spindles are independently adjustable, allowing separate coarse and fine grinding steps. The porous chuck table provides vacuum hold for the wafer. The grinding wheel uses an eight-inch diameter diamond wheel. The robot arm vacuum ensures flatness correction for warped wafers. The machine offers a same-cassette return function, meaning a wafer can be returned to its original cassette after processing.[1][3]

Applications

The Disco 840 is used for ultra-thin grinding of wafers for three-dimensional integration and for bonded wafers. The machine's robot arm handling capabilities allow it to process thin wafers that are prone to warping.[1][3]

What do the numbers mean?

Power & electrical1

Electrical supply
200 V, 3 phase, 50/60 Hz[1]
Accurate?

Vacuum & pumping1

Chuck table type
Porous vacuum chuck[1]
Accurate?

Wafer handling3

Wafer size range
4–8 inch[1]
Accurate?
Planarity accuracy within wafer
0.0015 mm[1]
Accurate?
Number of cassettes
2[1]
Accurate?

Dimensions & facilities2

Dimensions (W × D × H)
1050 × 2150 × 1710 mm[1]
Accurate?
CDA supply
0.5–0.8 MPa[1]
Accurate?

Configuration & options6

Spindle speed
1000–7000 rpm[1]
Accurate?
Vertical stroke
110 mm[1]
Accurate?
Grinding wheel diameter
8 inch[1]
Accurate?
Number of spindles
2 (independently adjustable)[1]
Accurate?
DI water supply
0.2–0.3 MPa, 15 l/min or higher[1]
Accurate?
Oil mist filtration system (optional)
Pure Boyd PBH 100[2]
Accurate?

Vintage & configurations

Documented models & variants

DesignationGenerationVintageChangesSource
DFG841——Complies with EC’s CE marking; based on SEMI S2-93s3-alliance.com[1]
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What does it need to run?

Site utility requirements, footprint, and infrastructure needed to install and operate this tool. Sourced from public records.

  • Chuck table typePorous vacuum chuck[1]
  • Electrical supply200 V, 3 phase, 50/60 Hz[1]

Where are the manuals?

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Not publicly documented

Field notes

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Frequently asked questions

What wafer diameters can the Disco 840 process?

The Disco 840 handles wafers with diameters from four to eight inches.[1][3]

What is the planarity accuracy achievable with the Disco 840?

The planarity accuracy within a wafer is 0.0015 millimeters.[1][3]

What are the spindle speed and vertical stroke specifications?

The spindle speed range is 1000 to 7000 rpm, and the vertical stroke is 110 millimeters.[1][3]

Does the Disco 840 have a same-cassette return feature?

Yes, the Disco 840 features a same-cassette return function, allowing a wafer to be returned to its original cassette after processing.[1][3]

Not publicly documented

The following facts about the 840 are absent from this record as of this revision. First-hand knowledge or a citation closes a gap; every submission is reviewed before publication.

  • No publicly documented production dates or lifecycle milestones (introduction, end of production, EOL) for the 840 are on record.

    Answerable by: OEM historical records or a trade-press announcement

  • The control-system platform and OS era of the 840 are not on record.

    Answerable by: an engineer who operated it or OEM installation records

  • No publicly documented failure modes or field errata for the 840 are on record.

    Answerable by: a field service engineer, process engineer, or maintenance technician

  • The process node or technology generation of the 840 is not on record.

    Answerable by: an OEM datasheet or a fab qualification report

  • No publicly documented compatible parts, consumables, or accessories for the 840 are on record.

    Answerable by: an OEM parts catalog or a service engineer

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Sources & citations

Sources (4)Every fact above is drawn from these public sources
  1. [1]s3-alliance.com — s3-alliance.coms3-alliance.com
  2. [2]waferpedia.com — waferpedia.comwaferpedia.com
  3. [3]DISCO DFG 840/841 Grinder — s3-alliance.coms3-alliance.com
  4. [4]Equipment inventory listing
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Last updated Sep 27, 2026.

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